The KTK Energy Vacuum Degasser is an API-compliant solids control equipment designed for efficient removal of entrained and invasive gases from drilling fluids in oil & gas operations.
As a critical component in modern drilling mud circulation systems, the vacuum degasser restores mud density, stabilizes rheological properties, and ensures safe and efficient drilling performance.
Using a vacuum-assisted gas-liquid separation mechanism, the system creates a low-pressure environment that rapidly extracts gas bubbles from drilling fluids. This prevents issues such as gas cut mud, well control risks, and unstable mud properties.
Positioned typically after the shale shaker, the KTK Energy vacuum degasser plays a vital role in maintaining drilling fluid integrity across onshore and offshore operations in the Middle East, Africa, and North America.
As a supplier + manufacturer hybrid, KTK Energy combines engineering expertise, manufacturing participation, and global supply chain capability to deliver reliable, customizable degassing solutions.
Technical Specifications
General Models
|
Model |
Max Capacity (m³/h / GPM) | Efficiency | Main Motor (kW/HP) | Vacuum Pump (kW/HP) | RPM | Weight (kg) |
| KTV240 | 240 / 1056 | ≥95% | 15 / 20.1 | 2.2 / 3 | 876 |
1200 |
|
KTV270 |
270 / 1190 | ≥95% | 22 / 29.5 | 2.2 / 3 | 880 | 1450 |
|
KTV300 |
300 / 1320 | ≥95% | 30 / 40.2 | 4 / 5.4 | 876 | 1960 |
| KTV360 | 360 / 1585 | ≥95% | 37 / 49.6 | 5.5 / 7.4 | 880 |
2510 |
Engineering Parameters
- Degassing Efficiency: ≥95%
- Structure Type: Vacuum chamber + baffle separation system
- Drive System: Explosion-proof motor
- Installation Position: After shale shaker
- Material Options: Carbon steel / H₂S-resistant steel
- Certifications: ATEX, IEC, UL, DGMS available
- Function: Gas-liquid separation + mud conditioning
Key Features
1. High-Efficiency Gas Removal
Removes entrained and invasive gases rapidly to restore mud density and prevent gas-cut mud.
2. Vacuum-Based Separation Technology
Creates a low-pressure environment to extract gas bubbles effectively from drilling fluids.
3. Dual Functionality Design
Acts as both a vacuum degasser and high-power agitator, enhancing mud system performance.
4. Optimized Internal Structure
Baffles and screens improve gas bubble breakup and separation efficiency.
5. Explosion-Proof & Certified System
Complies with international standards such as ATEX, IEC, UL, ensuring safe operation in hazardous environments.
6. Flexible Configuration (KTK Energy)
Customizable electrical systems, materials, coatings, and certifications for global projects.
Applications
The KTK Energy Vacuum Degasser is widely used in:
Oil & Gas Drilling Operations
- Removal of gas-cut mud
- Mud weight recovery
- Well control enhancement
Drilling Fluid Circulation Systems
- Installed after shale shaker
- Integration with solids control systems
Offshore & Onshore Rigs
- High-volume mud circulation systems
- Deep well drilling operations
Complex Drilling Environments
- Gas invasion zones
- Underbalanced drilling
- High-risk well control scenarios
Advantages
✔ Improved Mud Weight Recovery
Restores drilling fluid density for stable well control.
✔ Stabilized Mud Rheology
Maintains viscosity and drilling fluid performance.
✔ Reduced Drilling Cost
Minimizes fluid loss and reduces non-productive time (NPT).
✔ Enhanced Drilling Safety
Reduces risks associated with gas influx and blowouts.
✔ Easy Operation & Maintenance
Simple structure with reliable performance and low maintenance requirements.
✔ Supplier + Manufacturer Hybrid (KTK Energy)
KTK Energy delivers engineered solutions with global supply capability and customization support.
FAQ
What is a vacuum degasser in drilling?
A vacuum degasser is a solids control device used to remove gas from drilling fluids to maintain proper mud properties.
Why is vacuum degassing important?
It restores mud density, stabilizes viscosity, and prevents well control issues caused by gas-cut mud.
Where is a vacuum degasser installed?
It is typically installed after the shale shaker in the drilling mud circulation system.
How does a vacuum degasser work?
It creates a low-pressure environment using a vacuum pump, allowing gas bubbles to separate from the drilling fluid.
What types of gas can be removed?
It can remove air, natural gas, and other invasive gases present in drilling fluids.
Can it be used in offshore drilling?
Yes, KTK Energy vacuum degassers are designed for both onshore and offshore applications.