Mud Cleaner is an integrated solids control device that combines desander, desilter, and shale shaker functions, designed to achieve secondary and tertiary phase solids separation in drilling fluid systems. It plays a critical role in improving drilling fluid quality, reducing waste, and optimizing downstream processing such as centrifuge operations.
At KTK Energy Limited, our mud cleaners are engineered in compliance with API standards and are widely applied in oil & gas drilling, HDD mud recycling systems, geothermal drilling, and water well drilling operations.
KTK Energy mud cleaners feature a compact structure, high G-force vibration, and large screening area, delivering efficient solids removal while minimizing footprint on drilling sites. Designed for flexibility, our systems can be customized to meet specific project requirements, ensuring optimal performance in diverse drilling environments worldwide.
Technical Specifications
|
Model |
Capacity (m³/h) | Desilter Cone | Desander Cone | Bottom Shaker | Deck Angle |
|
KTK120 |
120 | 4” × 8 | 10” × 1 | KTK-D3 | -1° to +5° |
|
KTK120B |
120 | 4” × 12 | 10” × 2 | KTK-MG3 | -1° to +5° |
| KTK240 | 240 | 4” × 12 | 10” × 2 | KTK-D3 |
-1° to +5° |
|
KTK240B |
240 | 4” × 12 | 10” × 3 | KTK-MG4 | -1° to +5° |
| KTK320 | 320 | 4” × 12 | 10” × 3 | KTK-D4 |
-1° to +5° |
| KTK320B |
320 |
4” × 12 | 10” × 3 | KTK-MG4 | -1° to +5° |
| KTKM120 | 120 | 4” × 8 | 10” × 1 | KTK-Mini |
0° |
Operating Parameters:
- Working Pressure: 0.25 – 0.45 MPa
- Separation Range: 15μm – 74μm
- Motor Speed: 1500 / 1800 RPM
- Vibration Mode: Optional
Cone Capacity Reference:
- 4” cones: 12–15 m³/h
- 8” cones: 30–35 m³/h
- 10” cones: 90–120 m³/h
Key Features
1. Integrated 2nd & 3rd Phase Solids Control
- Combines desander + desilter + shale shakerin one unit
- Efficient removal of fine solids before centrifuge stage
2. High Processing Efficiency
- Large screening area with high G-force vibration
- Improves drilling fluid cleanliness and performance
3. Compact and Space-Saving Design
- Integrated structure reduces footprint on drilling rigs
- Ideal for both onshore and offshore installations
4. Quick Screen Replacement System
- Fast screen change design reduces downtime
- Enhances operational efficiency
5. Durable and Corrosion-Resistant Construction
- High-quality materials with full heat treatment of shaker basket
- Anti-abrasion and anti-corrosion coating with stainless steel fasteners
6. Flexible Customization Options
- Motor brands: Ital-Vibras / Martin / OLI
- Electrical standards: ATEX, IEC, UL, DGMS
- Custom configurations based on drilling conditions
Applications
KTK Energy mud cleaners are widely used in:
Oil & Gas Drilling
- Secondary and tertiary solids control in drilling fluid systems
Horizontal Directional Drilling (HDD)
- Mud recycling and solids separation in trenchless operations
Geothermal Drilling
- Efficient handling of high-temperature drilling fluids
Water Well Drilling
- Improving drilling efficiency and reducing fluid waste
Complete Solids Control Systems
- Pre-treatment before centrifuge processing
Advantages
- ✅ API-compliant design, suitable for global oilfield standards
- ✅ Integrated system, reducing equipment footprint and cost
- ✅ Improved drilling fluid performance, enhancing drilling efficiency
- ✅ Reduced operational cost, minimizing waste and dilution
- ✅ High durability and long service life
- ✅ Supplier + manufacturer hybrid model, ensuring quality + competitive pricing
- ✅ Global supply capability, supporting projects in Middle East, Africa, Asia-Pacific, and the Americas
FAQ – Mud Cleaner
Q1: What is the function of a mud cleaner?
A mud cleaner removes fine solids from drilling fluid by combining desander, desilter, and shale shaker functions, improving fluid quality and preparing it for further processing.
Q2: What is the difference between a mud cleaner and a shale shaker?
A shale shaker performs primary solids control, while a mud cleaner provides secondary and tertiary separation using hydrocyclones and fine screens.
Q3: What is the separation range of a mud cleaner?
Mud cleaners typically separate particles in the range of 15 to 74 microns, depending on configuration.
Q4: Can KTK Energy mud cleaners be customized?
Yes, KTK Energy offers full customization including motor brand, electrical standards, cone configuration, and system layout.
Q5: Why is a mud cleaner important in solids control systems?
It reduces the load on centrifuges, improves drilling fluid performance, and significantly lowers operational costs.
Why Choose KTK Energy Mud Cleaners?
As an engineering-driven supplier, KTK Energy Limited combines manufacturing participation with strong China supply chain integration, delivering high-performance solids control equipment tailored for real-world drilling challenges.
Our mud cleaners are designed as part of a complete solids control solution, helping oilfield service companies and drilling contractors optimize fluid systems, reduce waste, and improve drilling efficiency worldwide.